The vial and flacon filling and capping machine developed by Midas Makina is specifically designed for the sterile production requirements of the pharmaceutical and biotechnology industries. With its compact structure, compliance with cGMP standards, and high-precision filling capabilities, it optimizes your production processes. This monoblock system is an integrated solution that automatically performs rubber stopper placement and cap closing after filling liquid products into glass or plastic vial bottles.
Technical Specifications:
- Filling Volume: Adjustable from 2 ml to 250 ml
- Production Capacity: 20 – 300 bottles/minute (depending on model and product type)
- Filling System: Servo-driven piston pump, peristaltic pump (optional)
- Cap Types: Flip-off, PP caps
- Stopper Unit: Mechanical or vacuum system
- Material: AISI 316L product contact parts, AISI 304 machine body
- Control System: PLC + HMI touchscreen interface
- GMP Compliance: Sterile structure suitable for operation under laminar airflow
- Additional Features: “No bottle – no filling” sensor system, digital counter, variable speed control
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Key Advantages:
- Minimum space requirement thanks to monoblock design
- ±0.5% – 1% filling accuracy
- All product-contact parts are stainless steel and easy to clean
- Rubber stopper placement and cap closing integrated into a single line
- Delivered with validation documentation (IQ/OQ)
- Models suitable from pilot production to mass production
- Low rejection rate at high production speeds
- Automatic cap feeding and closing mechanism
- Design that reduces the risk of cross-contamination
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Application Areas:
- Pharmaceutical and biotechnology manufacturing facilities
- Clinical trial laboratories
- Injectable liquid filling lines
- Sterile cosmetic and medical filling systems
- Hospital-type small batch production
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